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06-18-2019, 12:18 AM #1
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- Jun 2019
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Engine is in the air BUT still hooked up HELP '03 XLT 800
I have a "Build" thread over on the Builds Sub-forum...
So, as you can see by the pictures, motor is on the cherry picker but I am still hooked to electrical box. I have been following the Engine Removal manual that SBT produced for the Yamaha 800 and it has helped but some thing have been very different. Appears previous owner also removed the oil pump which I plan to put back on. The SBT manual claims that all wires have quick connects but mine does not. I have circled the issues, the plug will not pass through the "hole" on the box and I am not sure how to proceed. Do I just remove the flywheel magneto to at least free the engine? Thanks
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06-18-2019, 05:15 AM #2
I think that rubber grommet around those wires pops out of the box and stays with the wiring.
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06-18-2019, 06:04 AM #3
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- Jun 2019
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06-18-2019, 06:43 AM #4
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06-18-2019, 12:35 PM #5
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- Jun 2019
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06-18-2019, 02:07 PM #6
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- Nov 2016
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- slower lower Delaware. And have a cottage on finger lake in upstate NY.
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Yes, if you remove the motor front cover the wires all come with it and motor is free.
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06-19-2019, 08:53 AM #7
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- Nov 2017
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- The Shores, Mitten
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- 120
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06-19-2019, 02:25 PM #8
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- Jun 2019
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The motor is free and ready to be broken down once I get a workbench built. Removal of the stator housing was the answer to the above post. I did find some oil in the cover of the stator housing, not sure if this is normal or not. Motor mounts appear to be reusable. Any tips on "cleaning" out the hull? Appears hull has some mold as well on the tanks and tank straps.
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06-19-2019, 02:45 PM #9
Make sure those engine shims get put back into the right spots. Label them.
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06-19-2019, 03:46 PM #10
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- Jun 2019
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