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  1. #1

    Ultra 250x Intercooler reroute mod.

    Hi guys trying to find a write up on rerouting the intercooler tubes.

    Also few people mentioning doing it and buying the parts on ebay but cant find a write up on it and also decent pictures on how to do it.

    can someone point me in the right directions.

    cheers


  2. #2
    Take the time to smile sirbreaksalot's Avatar
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    easiest way is to is to
    1. fit a "Y" on the feed line going TOO the bottom of the intercooler ... and from that Y fitting put eitherside to the bottom fittings on the bottom of the cooler
    2. buy a 300x intercooler flushport and fit to rear of ski..... This becomes you new intercooler flushing port/intercooler outlet ( from the fitting on TOP of the cooler)
    3. the hose that originally went to the top of the cooler( from the engine ) now drains directly out the fitting in the pump tunnel

    this gives you 2 cold feed lines into the bottom of the cooler.... and the top is the outlet port ( dumping in to existing hull exit )
    depending on your location and riding style you can also enlarge the supply elbow internal size on the pump feed

    I like doing it this way , but remember you have to flush the cooler separately like the 300x now ( with the engine OFF )

  3. #3
    Quote Originally Posted by sirbreaksalot View Post
    easiest way is to is to
    1. fit a "Y" on the feed line going TOO the bottom of the intercooler ... and from that Y fitting put eitherside to the bottom fittings on the bottom of the cooler
    2. buy a 300x intercooler flushport and fit to rear of ski..... This becomes you new intercooler flushing port/intercooler outlet ( from the fitting on TOP of the cooler)
    3. the hose that originally went to the top of the cooler( from the engine ) now drains directly out the fitting in the pump tunnel

    this gives you 2 cold feed lines into the bottom of the cooler.... and the top is the outlet port ( dumping in to existing hull exit )
    depending on your location and riding style you can also enlarge the supply elbow internal size on the pump feed

    I like doing it this way , but remember you have to flush the cooler separately like the 300x now ( with the engine OFF )
    So Like this i guess?
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  4. #4
    Take the time to smile sirbreaksalot's Avatar
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    Yep..... just remember to flush INTERCOOLER with engine OFF

  5. #5
    Quote Originally Posted by sirbreaksalot View Post
    Yep..... just remember to flush INTERCOOLER with engine OFF
    Legend mate Cheers!

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