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  1. #1

    Angry Starter install problem

    Hello everybody,

    I have problem with my Yamaha SUV 1200 01 I remove the old starter and I buy new one aftermarket but when I try to install It doesn't fit and if I remove the o-ring it fit directly the old one also now is the same.

    Anyone know how to install it because I am really tired from trying to install it ?


  2. #2
    fx160's Avatar
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    Have you lubed the O ring ?

  3. #3
    Quote Originally Posted by fx160 View Post
    Have you lubed the O ring ?
    yes, lubed O-ring with marine grease

  4. #4
    steve45's Avatar
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    Tap it with a small rubber mallet.

  5. #5
    Quote Originally Posted by steve45 View Post
    Tap it with a small rubber mallet.
    When I use rubber mallet the handle hinders me from tap on starter

  6. #6
    steve45's Avatar
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    Quote Originally Posted by king View Post
    When I use rubber mallet the handle hinders me from tap on starter
    Then try twisting it.

  7. #7
    Quote Originally Posted by steve45 View Post
    Then try twisting it.
    Even if I twisting it the starter not fit

  8. #8
    steve45's Avatar
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    Then you'll have to either rig up a way to put a pry bar in there to push it in, or put the old O-ring on it and try again.

  9. #9
    Quote Originally Posted by steve45 View Post
    Then you'll have to either rig up a way to put a pry bar in there to push it in, or put the old O-ring on it and try again.
    Finally it fit, the problem was grove in new after market grove depth is 26.5mm and original one is 25mm I take it work shop and they o it with lathe machine but the problem is now there are no power no crank and gauge also off

    thank you steve45

  10. #10
    fx160's Avatar
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    Flat battery
    Or blown fuse

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