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  1. #1

    JS550 e-box rebuild

    This is the second time I've had to rebuild the ebox in my '87 JS550. Water intrusion ruined the starter solenoid after the first rebuild (My fault ).

    I forgot to put two of the twelve washers/grommets on the outside of the terminals of the solenoid.

    If anyone has advice on rebuilding and sealing the unit so I don't have to take it off again, appreciate it in advance.

    Here's the beautiful mess of wires I've got connected, ready for installation after I get the last two washers in the mail.

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  2. #2
    steve45's Avatar
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    Well, it certainly looks clean inside compared to some I've seen. Installing all of the parts would help. Is the case gasket in good shape? I'd put a little grease on sealing surfaces. It might help seal, and will make it easier to disassemble in the future.

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  4. #3
    Yes the gasket is in pretty good shape. I replaced last time I took it apart. Thanks!

  5. #4
    Wow. Looks like you are making a mess

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