Results 1 to 10 of 24
-
06-28-2015, 07:32 PM #1
- Join Date
- Apr 2012
- Location
- Georgia - Lake Lanier - near 6TH
- Posts
- 960
- +1
- 24
The FIRST 96 SLT780 I bought is broked
I am not sure what went wrong, but I was tuning this ski yesterday and came in to check wash patterns and BOOM, the cylinder I re-honed and replaced the piston in has physical damage as I look in the spark plug hole!
So I yank it out and pull the head and it looks like the piston caught the edge of one of the ports and broke off a small piece of the piston from the dome to the first ring slot about 3/16" wide and it bounced around and destroyed the head and the piston.
The ski gave no indication anything was wrong while riding it...so a bit of a shock.
This ski is in otherwise great condition, so I have it in the garage and intend to yank the engine and go all the way to the crank and back.
I'll post pics this week.
If possible I may try to have it running by next weekend, but obviously that depends on what has happened in the crank.
Has anyone ever seen a piston fail like that before?
You can see exactly where the piston caught on the port, and the missing piece exactly matches the nick in the port. Is this dumb luck or did I do something wrong?
-
06-28-2015, 08:41 PM #2
Was the port chamfered correctly? Did the ring possible spin on the piston?
-
06-28-2015, 09:41 PM #3
- Join Date
- Apr 2012
- Location
- Georgia - Lake Lanier - near 6TH
- Posts
- 960
- +1
- 24
I used a ball-hone, so it shouldn't have been a sharp edge, but I didn't chamfer all the edges after honing, just ran the ball-hone both directions.
I haven't gotten the piston out yet, so not sure where the damage is relative to the ring-pin or ring edges.
-
06-28-2015, 10:01 PM #4
- Join Date
- Oct 2006
- Location
- Cleveland OH
- Posts
- 18,279
- +1
- 99
What piston did you install?
Check to see if the piston ring retaining pin is still in place.
-
06-28-2015, 10:23 PM #5
- Join Date
- Apr 2012
- Location
- Georgia - Lake Lanier - near 6TH
- Posts
- 960
- +1
- 24
IIRC it was a stock (+0) WSM.
I'll have more info when I get the jug off.
-
06-29-2015, 09:08 AM #6
- Join Date
- Apr 2012
- Location
- Georgia - Lake Lanier - near 6TH
- Posts
- 960
- +1
- 24
So I am remembering now that the front cylinder was running hot when I first put her in the water on the trailer. I discussed this in the build thread, and wrote it off to an orientation issue (steep ramp). Now I am thinking something wasn't right spec-wise, though everything added up according to the manual.
I used the SBT break-in oil for the whole first tank, but I did not turn off the oil-injection which is synthetic, would this have been a problem?
-
06-29-2015, 08:35 PM #7
Synthetic oil wouldnt cause that
-
06-29-2015, 10:35 PM #8
- Join Date
- Apr 2012
- Location
- Georgia - Lake Lanier - near 6TH
- Posts
- 960
- +1
- 24
STD SBT piston.
The retaining pins are where they ought to be and the rings were lined up when I pulled it apart.
It appears the retaining clip lost an ear...
Here we see what that started...
This is impressive damage, never seen that before....
Here's the damage to the upper cylinder...
And the lower portion...
So far I cannot detect any junk in the crank, but I finally had to stop working on it and get a shower and rack time.
-
06-29-2015, 10:35 PM #9
-
06-29-2015, 10:43 PM #10
Thread Information
Users Browsing this Thread
There are currently 1 users browsing this thread. (0 members and 1 guests)
Similar Threads
-
96 SLT780 - The PWC from HELL!
By ghostinstallations in forum Polaris Open DiscussionReplies: 21Last Post: 07-07-2012, 09:54 AM -
got a 96 slt780 I dont think the middle cylinder is firing
By chazman05 in forum Polaris How To & FAQsReplies: 17Last Post: 06-18-2012, 10:33 PM -
1999 GP1200 steering issue only goes to left , the cable seems like it is broke
By gregsgp1200 in forum Yamaha How To & FAQsReplies: 1Last Post: 08-18-2010, 04:28 PM -
For the first time ever there is no backorder on Race Engineering blockoffs
By Green Hulk in forum 4-Tec PerformanceReplies: 7Last Post: 11-17-2007, 10:42 PM -
Correct plug and what does the idle set at on a 96 slt780
By gvnitup in forum Polaris How To & FAQsReplies: 4Last Post: 05-06-2007, 10:16 AM
Oil pan bolts? I presume you have seen this thread, correct? ...
2014 FX SVHO Clutch repair