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  1. Replies
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    What makes you think it "seems to stop flowing" ?...

    What makes you think it "seems to stop flowing" ?
    Some models had a thermostat and bypass valve installed on the end of the water bar/manifold. See if that has those parts and if stuck. By the way...
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    Honestly I don't know what the Gen2 is. IIRC it...

    Honestly I don't know what the Gen2 is. IIRC it was a change in CDI.
    As far as I know/all I have ever worked with, there are only 2 versions. Old style is old style and only works with Gen1 stuff.
    ...
  3. Thread: Won't restart

    by casey67
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    81

    Does the choke help with starting ? Post a...

    Does the choke help with starting ?
    Post a picture of the carbs. Is the idle set ?
  4. Welcome to GreenHulk. The 97 gas tank will not...

    Welcome to GreenHulk.
    The 97 gas tank will not come out the front. Need to remove the engine.

    If the gas left the stain and trash, I would bet Gas should desolve/clean it.
    Probably need to find...
  5. heystretch ! Welcome to GreenHulk. It would...

    heystretch ! Welcome to GreenHulk.

    It would probably still make sense to make sure the cylinders are equal in temperature after running.
    But from your description, More likely not misfire....
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    the 2873022 # is for THE update kit- stator CDI...

    the 2873022 # is for THE update kit- stator CDI and 2 cyl coil w/plug wires. Update is GEN3 stator and CDI.Everything needs to be replaced together/only works with Gen3 components. Stator should have...
  7. Good to hear. What exactly did you find in the...

    Good to hear.
    What exactly did you find in the carbs ?

    I'm still wondering about impeller pitch.
  8. Yes blk/yel is from the STOP switch. When...

    Yes blk/yel is from the STOP switch. When grounded by switch, it shuts off CDI entirely. Once it is disconnected at CDI-stop switch will not cause no start.

    Need to get mag piston to top dead...
  9. It stopped running because it lost spark. Now it...

    It stopped running because it lost spark. Now it has spark , but still does not run ?
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    I tested crankcase pressure on a 700 2 cyl. And...

    I tested crankcase pressure on a 700 2 cyl. And had 4-5 psi and 4-5 inhg suction. If I remember correctly.

    You will need spark plugs installed. Crankcase is open to combustion chamber depending on...
  11. Try to be more specific. It does not have...

    Try to be more specific.
    It does not have "vacuum hoses". Only fuel hoses. If pressure builds up in the gas tank-that pressure will push fuel out of the supply fuel hose UNTIL all pressure it...
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    Take the battery back to where you bought it, ask...

    Take the battery back to where you bought it, ask them to test it.
    Ask them for the actual cold cranking amps and voltage from the test.
  13. We heard of a couple popping out of the...

    We heard of a couple popping out of the aftermarket "roller bearing" thru hull seal.
    And that was caused by grease pushing it out.

    There isn't a "genuine" Polaris made seal. The seals have an...
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    Trim location will not affect running/starting. ...

    Trim location will not affect running/starting.

    There are 2 grey wires, the one with flat blade connector is for "limiter" or "warning" circuit. IT was originally a tan wire- there are a couple...
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    Is the idle about 1200 in the water ? Might as...

    Is the idle about 1200 in the water ?
    Might as well do the TSB jumper to take that out of diagnosis.

    My friends 96 sometimes has issues with the stop/start switch-he took it apart and found...
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    Same diagram as Polaris industries. And you...

    Same diagram as Polaris industries.
    And you found, identified the fuel sender tube marked "ON" for the fuel supply ?

    The center carb fitting for pulse hose has to be hooked up for fuel pump to...
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    This add shows the mounting holes nicely....

    This add shows the mounting holes nicely....
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    The cross head screws (phillips) hold the coils...

    The cross head screws (phillips) hold the coils to the mounting plate-wires will also be in there also.
    The plate mounting screws are what need to be removed. At some point Polaris switched from...
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    Welcome to GreenHulk. Are the hoses connected...

    Welcome to GreenHulk.

    Are the hoses connected as this diagram shows. http://parts.polarisind.com/Assemblies.asp

    Click on/choose "fuel system"
  20. The silicone seal is really tough as 1 piece.I...

    The silicone seal is really tough as 1 piece.I swear the hull will give way before the seal. I find that attacking one area with a scraper between the base and hull gets it to separate and remaining...
  21. When you had the jet pump off, was the o-ring on...

    When you had the jet pump off, was the o-ring on the cooling tube in good shape ?
    There is a small screen on the inside of exit nozzle,just opposite where the tube housing attaches to nozzle. Is...
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    Its more of a knob, like 1/2" round, maybe 1/2"...

    Its more of a knob, like 1/2" round, maybe 1/2" tall, pointing towards the hull, on the hull side of carbs. Really close to where the cables attach. Maybe use a mirror on that 96.

    It is possible...
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    The bilge pump and CDI are powered by the orange...

    The bilge pump and CDI are powered by the orange wire. Make sure you have over 10.6v while cranking on that orange.
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    Awesome, I really like hearing/seing success...

    Awesome, I really like hearing/seing success stories.

    At the front carb, towards the hull is a large plastic kinda finger nut. That adjusts the idle to 1200 rpm in water. That nut can get corroded...
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    The lanyard simply slides in under the STOP...

    The lanyard simply slides in under the STOP button. It is a "C" shaped piece of plastic, that holds up the black plastic surrounding the red button. You can hold the button up with your fingers for...
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